Tooling Design Optimization Increases Customer Satisfaction


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Over 25 Years Precision Machined Metal Parts | Teamco

Located in Taiwan, Teamco Industries Corporation, since 1995, is a machined metal part manufacturer in metal foundry industry. A metal casting and precision machining supplier that offers custom metal parts produced in sand casting, investment casting, forging, stamping, machining, surface finishing meeting international standards - ASTM, AISI, DIN, JIS.

Certified carbon steel, alloy steel and stainless steel machined casting valve parts for oil & gas, industrial and mechanical parts, building and marine hardwares, etc. Not only providing customers machined metal parts, to extend service scale, Teamco has dedicated into the automation machining, from auto loading parts to auto inspection, towards enhancing quality and efficiency.

Teamco has been offering customers precision machined metal parts, both with advanced technology and 30 years of experience, Teamco ensures each customer's demands are met.

Tooling Design Optimization Increases Customer Satisfaction

Mold Flow Simulation Software Improves Sample Sending Efficiency

Pattern Design Simulation Software
Pattern Design Simulation Software

With own engineering team capable of designing casting tooling pattern, Teamco knows how to achieve customer’s specifications. Before, tooling pattern design was done by CAD software. There was no effective way to verify result of the design. When new product development schedule became more critical for worldwide customers, we had to improve our design and sample quality to remain competitiveness. Investing in the Mold Flow Simulation Software had helped greatly realizing the sample quality and schedule through optimizing the tooling design. Customers are satisfied with quality of our products and services.

Case:Tooling Design Optimization Increases Customer Satisfaction
Customer Country:Worldwide
Application:Oil & Gas, Flow Control, Liquid Processing, Power Plant Equipment, etc.
Product Name:Ball Valve Body/Cap, Gate Valve Body, Piston Check Valve Body, Butterfly Valve Body
Production:Sand Casting, Investment Casting
Tool:Mold Flow Simulation Software
Customer Requirement
Sand casting has been our core business for more than 20 years. Teamco has vast experiences developing many designs with customers, especially the Oil & Gas segment. Tooling design for new sand casting product takes long time and the genuine feature of porosity issue causes necessity of tooling modification; this impacts yield result and eventually the sample lead time. The top priority lies in casting quality which brings to functional safety in customer applications.
Technical Issues or Challenges
In traditional way when designing the tooling pattern, situations of various metal liquid flows proceeding in the gateway system differ and some potential defects could not be foreseen and then prevented. Therefore it needs several times of tooling modification. This influences quality of the sample castings and the production schedule, also influences competitiveness of Teamco and our customers.
Teamco Solution
Our engineering team decided to apply software to simulate the mold flow, predict potential defects, fine tune and then optimize the tool design. This saves times of tooling modification and helps in obtaining the best quality casting with the best cost. Eventually the sample sending efficiency and result improved and customer is satisfied with our services for new product development.
Customer Benefits
● Improve product quality and lead time.
● Customers trust more our capability because we understand more their designs and requirements.
● Increase customer satisfaction on Teamco castings; help remain customer competitiveness.